Fatality913443, you are convinced that it is 100% impossible that someone or some thing in your household that is outside of your direct control and has access could have pulled or pressed on the device (or wires connecting to it) while it was connected to your console?
The fact is that these are serious stress marks that could have only happened if the device was under a considerable amount of pressure:

Again, there is absolutely no one in your household (or even a pet) that has access to your setup?
Nope i live alone, no pets. The stress marks could have happened from the usb being stuck in the port, is that not a possibility?
This happened to mine, but it was 100% my fault. I was trying to plug in a cable from the back of the PS4 and tilted it forward so I could see what I was doing and I was frustrated because I had been moving my setup and it was taking much longer than expected.
My "setup" don't move, hasn't moved in over a year, in fact my set up has been the same from before I even ordered the item. Also I don't plug anything in the back of my PS4, i have 2 usb ports in the front, and the only thing in the PS4 is the XIM and it's in the front.
It was definitely excessive force, and it still worked for about 2-3 months afterwards, before I pulled it from my PS4 to update firmware and it left the USB inside. I don’t see this happening without some kind of outside intervention.
Now the difference here is, I pulled it from the USB Port and it came apart like yours, as you can see in the pictures... However it's still working even now, it's just wobbly from all parts not being connected, Originally I thought it was dead when i first took it out and saw it come apart, but it works like normal (In game) with the top being back on, it's fit back on perfectly just not soldered in the right spots to keep the entire product flawless. So again, yours broke after removing, mine has not, which points to it being faulty.
The fact that it worked for months after the excessive force was applied, is a testament to the build quality of the XIM. Just sharing my experience, I don’t see how that could happen without force being applied.
Now you're saying it worked after the excessive force for x amount of time, and then stopped working when it was taken out? So did it stop working once you took it out or did it stop working after you plugged it back in and didn't touch it for 3 months and then took it back out again for an update and THEN that's when it stopped? If this is the case, you just attested to people basically not touching this device very often, 2-3+ months at a time. If it broke the first time removing it but it was obviously a little janky from your EXCESSIVE FORCE, your case and my case are similar but not exact.
Maybe it's a super strong USB and The reason it felt so flimsy and cheaply made from the get go was because it was faulty from the very start, I've only ever owned one of these objects and so i'm basing my initial feeling of first impressions upon receiving the product, which it 100% feels cheap and flimsy, but it is simply a USB and should be fine, or so I and most would of thought. It's obviously not 100% perfect for every item, where as you have a relatively "Strudy" product I had a relatively "Flimsy, Cheap Feeling" product, which has obviously handled all of the regular wear & tear (Less even) it could handle before coming undone, compared to yours and possibly most others.. Normally when something isn't done right, eventually the entire product will buckle under "stress" of trying to pick up the slack from the not-so-perfectly done areas.
What I think has happened is the soldering on the tips of the USB head weren't 100% from the start, maybe it was never done on 1 of the sides (We don't know) but if 1 side was not done, eventually the other side will fail from regular wear and tear it should NORMALLY be able to handle. Even if both sides were done, obviously something having to do with those points in particular wasn't 100% and was enough for it to buckle under regular wear and tear which then compromised the rest of the cover resulting in it coming loose.
Now as I said I hadn't touched it in a long time whenever it was I did my last update and there were no issues pulling it out, and putting it back in then. It started to act up mid game, which is the soul reason for removing it in the first place, My guess is it started to slip out of the actual USB Head, resulting in the data not being sent to the PS4 properly resulting in me not being able to turn properly etc. Upon it being remove the very next time, it was inevitable something was going to happen to the device as it was already loose and playing up (note, NO issues what so ever up until this point with the product). That last removal from the port was all that was needed to cause what ever needed to happen in order for it to come out as it did.
Claims for excessive force, some how it has been excessive enough in all of the right places to SPECIFICALLY damage the 2 soldering points and NOTHING else in the device and allow it to still actually work with the head being put back on.. That's a huge amount of of specifics to happen at just the right time in just the right way for it to be Excessive enough to break it from "misuse" but not excessive enough to actually damage the rest of the product.
Look right now it's working so I'm still a happy customer (In sense of it actually doing what it should be doing), the whole ordeal is a whole other thing, the amount of buck passing happening is unacceptable. Grasping at ANYTHING and EVERYTHING possible to say "Yeah but you're sure you don't have ANY other possible possibilities that could from your end?" Yeah like you can be 100% sure it was never fault from the get go?
I will follow the steps I need to follow in order to get this reviewed by XIM Tech. I will also continue to take action to talking to the correct people, be it the BBB for Xim, ACCC for ModSquad, and anyone and everyone else inbetween and lastly to Lawyers for specific advice on this entire situation. This is far beyond the price of the device and it falling apart within 5months, for me now it's about how the situation has been handled and how future customers with similar problems will Inevitably be treated which is unacceptable.
Do I think it should be under warranty? Yes.
Do I think the decision will be over turned? No, because of the poisoning and rapport between the two companies ModSquad and XIM Tech. Both of which are trying to pass the buck to the customer at any cost.
Regardless of all of this and the entire outcome and everyone being how everyone has been (including myself) I still like this product as much as it is painful to say. It's a good product and does what it says, Physically it's not up to my standard (Maybe it's just the device I got sent out?) and I've disliked this entire situation from the start and what it has manifested into.
Thanks for your Input on a similar incident WarCat, although they are not the same. A lot of what you have said validates my claims.
Thanks at the "Creator" for creating this product and replying to the thread, though I think you should have a chat to your buddy about how he has spoken on Xim Tech's behalf, Unless you have actually permitted him to do so somewhere, he should never have come here and poisoned the topic and force himself into the step I have taken to go above him.
I apologize for any heated innuendo's and bad attitude toward this whole situation, but being labeled a liar and told by someone what 100% has happened when I'm the actual person living my life and not this random nobody, can become frustrating, especially when they just. wont. stop. even after being told to.
This got quite out of hand and for my part in that I apologize to all readers. I honestly hope my device doesn't break down any further from the next 2 touches coming up in the next year as If there is no refund/replacement and It fully breaks down in the future from all of my excessive force, Unfortunately I won't be buying another because of this, regardless of how good I think the product works. The only steps would be a so called "BRUTE FORCED" Refund as old mate called it earlier, and that can take a while.
Again, Love what the product does, keep up the good work with updates and everything else you have planned, And hopefully with your next 1,000,000 shipped products there is no more issues like this (doubtful) but apparently it's incapable of happening so, should be right.
Cheers
P.S : Just a few pics i could find of a similar thing happening and customers confirming how it feels etc.
https://imgur.com/a/indwv4P